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04-21-2006, 08:16 PM
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Member #260
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I pulled my clutches today to fix leaking seals on rear CVT housing. Upon installing the secondary clutch, per the shop manual it say's "Driven Pulley end-play is zero. Torque driven pulley screw". But it does not say how many ft/lbs to torque too. So intially I tightened with my socket till snug. I then ran it in low around the yard (5mph) then pulled back into garage. I reved it up a little before shutting it off and the secondary fell off!! I reinstalled again and figured I would torque it the same as the primary, 74ft/lbs. Well the bolt snapped, luckily I was able to remove the broken end, wew! Now I will have to replace the bolt which I believe is a standard size. But how much should I tighten it this time? So not to go through that again. Thanks
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04-21-2006, 08:33 PM
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It should be 44 ft/lbs per shop manual exploded view of cvt on page 272. :aniwh:
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2006 Yellow Outlander 800 XT
Works Performance Shocks
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04-21-2006, 08:35 PM
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Thanks, I overlooked that page! This sight rocks!!:urok:
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Can-Am Outlander 800 Camo
Dalton Clutch
BRP Heated Grips
Ricochet Skids
Leed Eng. 2" reciever
HMF+Doebeck TFI
Ceramic Exhaust
BRP MudGaurds
Line-X Racks & Bumpers
28" MudBugs, ITP BLK Type 7\'s
25" BigHorns
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04-21-2006, 09:22 PM
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Maybe a bit of med. strenght locktite on the threads would be a good idea :thumb2:
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06 800xt Max
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syn. winch
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04-22-2006, 06:25 AM
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Member #178
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i know this may be much to ask but i need to seal that part of the CVT too...and i dont have a shop manuel...can anyone post on here the page in the shop manuel that covers the cvt or email it to me at kpaggioli@snet.net i know this may be much to ask... but my dealer can order me a shop manuel but wont be in for a while and im planning on fixing this maybe this week. thanks
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Bombardier Outlander 800 XT--full ricochet skids
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04-22-2006, 06:48 AM
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Member #587
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what tools are needed to pull the clutchs. is it like a sled. take out bolt on the primary and use a longer clutch puller. is there a clutch holder for the primary. how abouttaking the belt off. is there a long bolt tool you use to seperate the secondaryclutch. do they sell these online or just your dealer. how much do they cost. has anyone tried a clutch kit for a 800 yet ?
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04-22-2006, 06:51 AM
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I will scan the "exploded view" page and post it. The procedure is about 15 pages long however and I just don't have the time for that today, sorry. Maybe someone else can be more help
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04-22-2006, 07:11 AM
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Member #230
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06 800xt Max
27" MudBugs
syn. winch
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04-22-2006, 07:26 AM
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Here ta go....Hope this helps...
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04-22-2006, 07:28 AM
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Member #2
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:lolol:I see I was beat to it.......
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