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2006 outlander 400 Max runs great then Just Dies

12K views 9 replies 7 participants last post by  SEXYREX  
#1 ·
I have a outlander when running runs great but then will die. it may be idling or 12 to 22 miles in a ride. No rhyme or reason. I'm over 1000 in to repairs from the shop they have changed the fuel filters, petcock, Carburetor, and fuel pump. it still does it. when it dies it will start sometimes choked but only for a few seconds. if you leave it 2 hours or so or trailer it home it will run again. Odd

What I have done is tried the coil I pulled it out and ohm checked it and primary coil was .3 ohms. Book calls for .8-1.2 ohms at 68 degrees. I bought a new one and the new one came at .3 ohms to new from the factory. Arrrrrr

I did my own test and used a heat gun on it and the old coil and it starts at .3 and as it warms up it goes to Zero ohms... the new one starts at .3 and as i heated it up it got to 1.0 ohms.... seems odd its not in book specks but hope by changing this coil it corrects the issue.,. I know it going to zero is not good but who knows I will let you know if I get it fixed. if you have other ideas or have seen this any info would be a help.
 
#3 ·
First thought is fuel problem. Sounds like the carb is burning more fuel then it's is getting. In other words it runs till the bowl empties. This could be a bad fuel pump, bad fuel filter, pugged fuel line, plugged float valve or one of several other components in the carb. This dosen't sound like an electrical problem to me. Could be spark plugs have seen some crazy stuff happen with them, you should try replacing them.
 
#4 ·
did it again today checked coil and its .6 ohms and changed spark plug and both show spark I'm thinking it must be fuel but with everything changed what???? the fuel pump is not OEM the dealer put on a mikuni fuel pump but its metal and not OEM. it will start with starting fluid.
 
#7 ·
Have you checked all the fuel lines ? If you run any ethanol gas in it the ethanol loves to eat fuel lines from the inside out they will turn into goo or sometimes swell and block fuel flow, I had this problem with a lawnmower.
 
#8 ·
With a problem that random in nature , my money is on a chaffed wire somewhere .
I had an 07 400 and never had an issue like that . Was the best bike and most reliable one i've ever owned .
 
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