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over heating issues

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17K views 15 replies 10 participants last post by  styk  
#1 ·
Brand new to this forum. i just bought a 2013 outlander 800 MAX dps and have taken it on about 4 rides (mostly mud ride with it) and all has ran well until I had the high temp code pop up on me. slowly took it down to some water and poured water over the radiator til it cooled off enough to get it back to the truck. I got it home and realized somehow my fan came unplugged so assumed this must be the issue. haven't ridden it much since then but tonight I rode it around the block and realized it seemed like it was running extremely warm for such a short ride ( high temp code didn't pop this time though) so i checked the coolant reservoir and it was bone dry. any advice for what else to check on this? can I just pour coolant straight in the reservoir or do I need to do a bleeding process? whats the normal operating temp on these bikes?
 
#2 ·
Once a machine is over heating it doesn't matter if you go slow or fast to water to cool it off as either way the engine is producing heat. Best thing would have been to shut it down and let it cool off.

You most likely boiled some coolant out of the radiator, I would fill the overflow bottle, start the quad and let it come up to temp then check the overflow and see how much coolant got sucked into the radiator. I'd then top off the overflow to the correct line and go for a short ride to see if it overheats. You may have gotten lucky and just boiled off some coolant or you may have done some damage running the quad while it was hot then running it again with low coolant.
 
#3 ·
These machines are equipped with what's called a "Mud Mind Enhancer".

It's telepathic, and if it senses you thinking about going through a mud hole, it convinces you do to do so against your better judgment. It even makes your buddies cheer you on, or make fun of you for not doing it!

Then it sucks up as much mud/dirt/sand/grime as it can and glues it to the radiator. It does this even if the hole is only 6-12 inches deep. Pretty sure it's got some telekinetic abilities for this part, but hasn't been confirmed to my knowledge.

Relocating the radiator to the top of the front rack is the only way to disable this feature.

I've tried all other possible solutions first, with no results.
 
#5 ·
Fill up coolant, take her for a spin then fill it again. It's also good maintenance to give the rad a good cleaning both front and rear fins to make sure there's no mud caked in there. If you only just bought the bike I would check and make sure the fan is working correctly, previous owner may have unplugged it for a reason.
 
#6 ·
Thanks for the replies! and as soon as I saw it was running hot I did shut it down and let it cool for a while and only drove it to water once the code had went away so hopefully I didn't do any damage there. I called my local dealer and they said theyre out of coolant and wont be getting any in for another week could I just use a different coolant to top it off or is it a bad idea to mix coolants?
 
#8 ·
If your gonna do any kind of mud ridding its time to put the radiator up top.will save a lot of overheating aggravation.:smilietwocents:
 
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#10 ·
The easy/lazy bleed system is to put it on your truck ramps, or on a steep bank, so the front end is up at at least a 45. Let it idle there with the rad cap off.
Your rad is probably plugged though...you need to clean it thoroughly. I know, it looks clean...its not. Put a light behind it.


Sent from my iPhone using Tapatalk
 
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#11 ·
Advice here for your overheating problem is right on. Can Am manual recommends commercial antifreeze at 50 - 50 designed for aluminum engines and radiators. Normal operating temps are 190 to 220 degrees F, typical for most engines nowadays. It is important your radiator fan works, it comes on about 220 degrees. It isn't often our machines are driven fast enough to get good cooling air over the radiator so the fan is important. And check for coolant leaks. Dirty radiators are common on ATVs so cleaning with your garden hose is important.

David
 
#12 ·
My cooling fan comes on at 200 degrees and shuts off at 198 which is what most others state that have a way to measure temp. Thats the reason I did the fan override switch on my quad, I can run the fan and get my temp down to around 170 which keeps the plastics cooler and my legs.
 
#13 ·
Right from my 2014 Service manual:
 

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#14 ·
Thats what I'm seeing, my digital gauge might not be right on but it appears close enough. Actually thinking about it my fan does shut off at 199 but turns on at 200 or what my gauge thinks is 200. I used this gauge Trail Tech || Surface Mount as the sensor goes right in the block which I think is more accurate then a sensor installed in the radiator hose plus it was an easy install.
 
#15 ·
Pretty much what I was seeing to with the stock ECU flash as well.
 

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#16 ·
hard to see how dirty/plugged the rad is without a light behind it. The stock rad location makes it hard to change the A arm bushings and the Rad is a PITA to change as well. I relocated my rad and added a fan override, best thing i ever did. No more burning legs in the summer unless I'm rock crawling.
 
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